Question: Why is there nothing in the instructions that MakeCD will not accept image files greater than 30 MB?
Answer: Well, it's now in the FAQ. The 30 MB limit is not a limitation of MakeCD. Rather, it is a bug in the old file system (OFS). This error only occurs if your partitions were not formatted with FFS. Solution: generate your image files on a FFS partition. Load HDToolBox, click on Partition Drive, then click on Advanced Options. Choose the partition where the image file is to be created, then click on Change/Update and switch on FFS. Confirm all windows and click on Save Changes to Drive. Caution!: you will lose any data saved on this partition.
Alternatively use the new V43-FFS from Amiga International. You can find a beta version on their homepage.
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